S10 Blog

Common Cartridge Filling Options

Published Date:
February 16, 2023

Cannabis vape cartridges are some of the most popular products on the market. Once operators have chosen their hardware and the extract they’ll be using, next steps involve choosing a cartridge filling method. Choosing the right filling method for your cannabis vape cartridge depends on several factors, including the size of your operation, the amount of oil you need to fill, and your budget.

Filling Options

There are a few different ways to fill a cannabis cartridge, but the most common methods include syringe filling, gravity filling, pressure filling, and machine filling.

Syringe Filling

how to fill cannabis vape

Syringe filling is one of the most popular and precise ways to fill a cannabis cartridge with oil. It involves using a syringe with a blunt-tipped needle to extract cannabis oil from a container, and then carefully injecting the oil into the cartridge. Since this method is done manually, a well lit space and steady hand are required. The filler should make sure to fill the cartridge slowly to mitigate the chance of overfilling.

Syringe filling allows for precise control over the amount of oil being added to the cartridge, which is important for consistent dosing and a quality vaping experience. It also allows for easy mixing of different types of cannabis oils, which can create custom blends and flavors. However, it's important to be careful not to overfill the cartridge, as this can cause leaks and other issues.

Gravity Filling

Gravity filling is a popular method for filling cannabis cartridges with oil, especially for those who like to take their time when filling cartridges. This method involves using gravity to fill the cartridge with oil by pouring the oil into the top of the cartridge until it is full.

Gravity filling is a simple and cost-effective method for filling cartridges with oil, but it can be difficult to achieve precise dosing and can be messy if not done carefully. It's also important to be aware of the viscosity of the oil being used, as some oils may be too thick or too thin for gravity filling. Overall, gravity filling is a good option but for those who want a simple and inexpensive method for getting the job done. However, it is not practical for larger operations and could easily lead to over or underfilling.

Pressure Filling

Pressure filling is a highly efficient and automated method for filling cannabis cartridges with oil. This method involves using a pressure system to force the oil into the cartridge, typically through the use of a specialized machine.

Pressure filling is a highly efficient and accurate method for filling cannabis cartridges with oil. It can be especially useful for companies that need to fill large numbers of cartridges quickly and consistently. However, pressure filling machines can be expensive and require specialized training to operate.

Additionally, this method may not be as precise as other filling methods, and it may be difficult to mix different types of oils using a pressure filling machine. Overall, pressure filling is a great option for larger-scale cannabis companies that need to fill cartridges quickly and consistently.

Machine Filling

cartridge filling machine

Machine filling is an automated method for filling cannabis cartridges with oil that is typically used by larger cannabis companies that need to fill a high volume of cartridges. This method involves using a specialized machine that automatically fills the cartridges with oil, ensuring a consistent and precise fill each time.

Machine filling is a highly efficient and accurate method for filling cannabis cartridges with oil. It can be especially useful for larger cannabis companies that need to fill a high volume of cartridges quickly and consistently. Additionally, machine filling allows for precise control over the amount of oil being added to each cartridge, which is important for consistent dosing and a quality vaping experience.

However, machine filling machines can be expensive and require specialized training to operate. Additionally, this method may not be as flexible as other filling methods, as it may be difficult to mix different types of oils using a machine filling machine. Overall, machine filling is a great option for larger-scale cannabis companies that need to fill cartridges quickly and consistently with a high level of precision.

Choosing the Best Filling Method for Your Operation

best cartridge filling options

Choosing the right filling method for your cannabis vape cartridge depends on several factors, including the size of your operation, the amount of oil you need to fill, and your budget. Here are some considerations to keep in mind when choosing a filling method:

Scale of production: If you are a small-scale operation, filling your cartridges manually using a syringe or pipette may be the most cost-effective method. However, if you need to fill a large number of cartridges quickly, you may want to consider using a machine filling or pressure filling method.

Cost 

Manual filling methods are generally the least expensive, but they can be time-consuming and may not be as precise as other methods. Machine filling and pressure filling methods are typically more expensive, but they can save time and ensure greater precision.

Precision

If you need to ensure precise control over the amount of oil being added to each cartridge, you may want to consider using a syringe or machine filling method. Gravity filling and pressure filling methods may not be as precise.

Oil Viscosity

Some filling methods may work better with certain types of cannabis oil than others. For example, pressure filling may be better suited for thicker oils, while syringe filling may work well with thinner oils.

Flexibility

Some filling methods may be more flexible than others. For example, syringe filling allows for easy mixing of different types of oils, while machine filling may be more difficult to adjust for different oil types.

Ultimately, the best filling method for your cannabis vape cartridge will depend on your specific needs and budget. It's important to consider all of these factors when choosing a filling method to ensure that you can produce high-quality, consistent cartridges that meet your customers' needs.

If you have questions about choosing the right hardware and filling option for your business, reach out to our experts at S10 Labs.

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