Meet
Zirco™

The world’s first medical-grade zirconia ceramic cartridge.
Learn MoreRequest Samples
Zirco Cartridges

NEW

Meet AERO™
Metal-Free AIO

The AERO perfects the stemless vape experience, keeping any extract intact from the first hit to the last.
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Zirco Cartridges
Brands we have worked with:
StiiizyLoyal Oil
StiiizyLoyal Oil
Cartridge
0.5ml1.0 ml
& 1.5ml
Zirconia Cartridge
Disposable
0.5ml &
1.0 ml
Zirco Disposable
Battery
Draw-Activated &
Push-Button
Zirco Battery

The industry is ready for
‍innovation on all fronts

We are committed to setting the new standard for vaporization hardware through providing superior performing vaporization hardware that continuously improves the end-user experience.

Patented Medical-Grade Zirconia Ceramic


Universal Compatibility: Standard 510 Thread


Full Vapor Production and Complete Oil Absorption


No Leaking or Clogging


No Metal Leaching or Metallic Taste


Fully Tested: Heavy Metal and Contamination Free

Metal Cartridge
METAL vs CERAMIC
Ceramic Cartridge
Metal Cartridge
The evolution of metal to ceramic cartridges is a massive development for the industry in the right direction. Ceramic based vaporization systems were created to resolve some of the drawbacks of the metal-based cartridges, such as heavy metal contamination, oxidation and corrosion.
Ceramic Cartridge
Zirconia (zirconia dioxide, ZrO2) combines the biocompatible properties of ceramics to formulate a material that is comparable in strength to titanium while maintaining strong thermal dynamic properties and most importantly, resistance to corrosion and oxidation.
Metal
Cartridge
Vs.
Ceramic
Cartridge
Metal Cartridge
The evolution of metal to ceramic cartridges is a massive development for the industry in the right direction. Ceramic based vaporization systems were created to resolve some of the drawbacks of the metal-based cartridges, such as heavy metal contamination, oxidation and corrosion.
Ceramic Cartridge
Zirconia (zirconia dioxide, ZrO2) combines the biocompatible properties of ceramics to formulate a material that is comparable in strength to titanium while maintaining strong thermal dynamic properties and most importantly, resistance to corrosion and oxidation.

01

Molding, Degreasing, and Sintering Process:
The zirconia ceramic material is put through an injection molding machine to create the mold of the cartridge. The high precision tooling used, along with the high degree of automation allow for advantages in processing. The molds are then sent through a high- precision tunnel furnace for the de-burning process. In the furnace the molds are degreased and sintered to create the strong, durable zirconia ceramic pieces. Processing the degreasing and sintering in the tunnel furnace creates a high safety environment in the initial steps of manufacturing.

02

Polishing and Grinding Process:
To be polished the components are sent through a combination of grinding stone and polishing powder. The centrifuge grinder rotates at a high speed to polish the product to the customer’s desired requirements. The high efficiency drum grinder allows for top quality polishing. The zirconia ceramic components are held with a clamping fixture on a surface grinder and grinded down to the length required by the customer.

03

Flattening and Cleaning Process:
Flattening and Cleaning Process:  The components are then fixed with a triangle jig and put into a plane grinder to be processed to the length required by the customer. After being grinded to the correct length the components are put through an ultrasonic cleaning machine to ensure a high safety factor.

04

Appearance Inspection and Quality Control:
The final step in the process is an appearance inspection. Each component is examined under a microscope for any imperfections. (Once the cartridge is deemed safe, it is ready to be assembled.)

Benefits of Ceramic Coils

High Adaptability

Better Flavor

The ceramics utilized are made with high-grade material without any contaminants that would react with the extracts, delivering a pure taste with each hit.

Optimum Resilience:

Optimum Resilience

Never worry about shattering or microfracturing as ceramic has a high resistance to heat.

Better Flavor

High Adaptability

Ceramic coils allow for use of more viscous (thicker) extracts, compared to the standard metal coil cartridges.


Patented Medical-Grade Zirconia Ceramic


Universal Compatibility: Standard 510 Thread


Full Vapor Production and Complete Oil Absorption


No Leaking or Clogging


No Metal Leaching or Metallic Taste


Fully Tested: Heavy Metal and Contamination Free

Visualize Your Brand

The branding visualizer tool allows you to design and preview your customized cartridges. Simply upload your image or logo to explore the playground and see what your cartridge will look like.

* PNG is the recommended format for uploading.


Custom Zirco Cartridge

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PACKAGING

Customizable Cannabis Packaging

We're passionate about providing innovative and effective packaging solutions for the cannabis industry. From child-resistant options to customizable designs, we offer a range of products to meet your unique needs.

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E1011 Labs Case Study

Case Study

Client Showcase

On a mission to create and deliver the next generation of flower consumption with innovative design and cutting-edge technology, E1011 Labs partnered with S10 Labs to develop the elon®, a heat-not-burn device. We helped E1011 Labs take their concept from ideation to reality.

View Case Study
E1011 Labs Case Study

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01

Molding, Degreasing, and Sintering Process:
The zirconia ceramic material is put through an injection molding machine to create the mold of the cartridge. The high precision tooling used, along with the high degree of automation allow for advantages in processing. The molds are then sent through a high- precision tunnel furnace for the de-burning process. In the furnace the molds are degreased and sintered to create the strong, durable zirconia ceramic pieces. (Sentence involving high safety factor).

02

Polishing and Grinding Process:

To be polished the components are sent through a combination of grinding stone and polishing powder. The centrifuge grinder rotates at a high speed to polish the product to the customer’s desired requirements. The high efficiency drum grinder allows for top quality polishing. The zirconia ceramic components are held with a clamping fixture on a surface grinder and grinded down to the length required by the customer.

03

Flattening and Cleaning Process:

Flattening and Cleaning Process:  The components are then fixed with a triangle jig and put into a plane grinder to be processed to the length required by the customer. After being grinded to the correct length the components are put through an ultrasonic cleaning machine to ensure a high safety factor.

04

Appearance Inspection and Quality Control:

The final step in the process is an appearance inspection. Each component is examined under a microscope for any imperfections. (Once the cartridge is deemed safe, it is ready to be assembled.)

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