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Meet
Zirco™

The world’s first medical-grade zirconia ceramic cartridge.
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Zirco Cartridges
FACTORY-DIRECT CANNABIS SOLUTIONS

ONE PARTNER FOR 
HARDWARE AND PACKAGING

✓ Low-failure-rate hardware
✓ Packaging & ODM development
✓ Stateside inventory support
✓ 6M+ units manufactured monthly
‍
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Zirco Cartridges
Brands we have worked with:
Loyal Oil
Loyal Oil
Cartridge
0.5ml & 1.0 ml
Zirconia Cartridge
All-In-Ones
0.5ml & 1.0 ml
Zirco Disposable
Battery
Draw-Activated &
Push-Button
Zirco Battery

Designed for Better Vaporization

From material selection to airflow design, every detail is engineered to improve flavor, optimize performance, and create a more dependable vaporization experience.

Patented Medical-Grade Zirconia Ceramic


Universal 510 Compatibility


Full Vapor Production and Complete Oil Absorption


No Leaking or Clogging


No Metal Leaching or Metallic Taste


Fully Tested: Heavy Metal and Contamination Free

Metal Cartridge
METAL vs CERAMIC
Traditional metal cartridges can introduce unwanted metallic flavors, oxidation, and material degradation over time. Advanced ceramic materials were developed to create a cleaner, more consistent vaporization experience.de of a div block.
Ceramic Cartridge
TRADITIONAL METAL
✕ Potential metallic aftertaste
✕ Susceptible to oxidation over time
✕ Greater material interaction with oil
✕ Risk of corrosion and degradation
✕ May impact terpene expression
ZIRCONIA CERAMIC 
✓ Neutral flavor profile
✓ Resistant to oxidation and corrosion
✓ Improved material stability
✓ Preserves terpene integrity
✓ Designed for a cleaner vaporization experience
Metal
Cartridge
Vs.
Ceramic
Cartridge
Metal Cartridge
The evolution of metal to ceramic cartridges is a massive development for the industry in the right direction. Ceramic based vaporization systems were created to resolve some of the drawbacks of the metal-based cartridges, such as heavy metal contamination, oxidation and corrosion.
Ceramic Cartridge
Zirconia (zirconia dioxide, ZrO2) combines the biocompatible properties of ceramics to formulate a material that is comparable in strength to titanium while maintaining strong thermal dynamic properties and most importantly, resistance to corrosion and oxidation.

01

Molding, Degreasing, and Sintering Process:
The zirconia ceramic material is put through an injection molding machine to create the mold of the cartridge. The high precision tooling used, along with the high degree of automation allow for advantages in processing. The molds are then sent through a high- precision tunnel furnace for the de-burning process. In the furnace the molds are degreased and sintered to create the strong, durable zirconia ceramic pieces. Processing the degreasing and sintering in the tunnel furnace creates a high safety environment in the initial steps of manufacturing.

02

Polishing and Grinding Process:
To be polished the components are sent through a combination of grinding stone and polishing powder. The centrifuge grinder rotates at a high speed to polish the product to the customer’s desired requirements. The high efficiency drum grinder allows for top quality polishing. The zirconia ceramic components are held with a clamping fixture on a surface grinder and grinded down to the length required by the customer.

03

Flattening and Cleaning Process:
Flattening and Cleaning Process:  The components are then fixed with a triangle jig and put into a plane grinder to be processed to the length required by the customer. After being grinded to the correct length the components are put through an ultrasonic cleaning machine to ensure a high safety factor.

04

Appearance Inspection and Quality Control:
The final step in the process is an appearance inspection. Each component is examined under a microscope for any imperfections. (Once the cartridge is deemed safe, it is ready to be assembled.)

Benefits of Ceramic Coils

High Adaptability

Better Flavor

The ceramics utilized are made with high-grade material without any contaminants that would react with the extracts, delivering a pure taste with each hit.

Optimum Resilience:

Optimum Resilience

Never worry about shattering or microfracturing as ceramic has a high resistance to heat.

Better Flavor

High Adaptability

Ceramic coils allow for use of more viscous (thicker) extracts, compared to the standard metal coil cartridges.


Patented Medical-Grade Zirconia Ceramic


Universal Compatibility: Standard 510 Thread


Full Vapor Production and Complete Oil Absorption


No Leaking or Clogging


No Metal Leaching or Metallic Taste


Fully Tested: Heavy Metal and Contamination Free

Visualize Your Brand

The branding visualizer tool allows you to design and preview your customized cartridges. Simply upload your image or logo to explore the playground and see what your cartridge will look like.

* PNG is the recommended format for uploading.


Custom Zirco Cartridge

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PACKAGING

Custom Packaging Solutions

From child-resistant tubes and jars to fully customized packaging programs, we help brands create packaging that supports compliance, strengthens shelf presence, and improves the customer experience.

Learn More
E1011 Labs Case Study

Case Study

Client Showcase

On a mission to create and deliver the next generation of flower consumption with innovative design and cutting-edge technology, E1011 Labs partnered with S10 Labs to develop the elon®, a heat-not-burn device. We helped E1011 Labs take their concept from ideation to reality.

View Case Study
E1011 Labs Case Study

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01

Molding, Degreasing, and Sintering Process:
The zirconia ceramic material is put through an injection molding machine to create the mold of the cartridge. The high precision tooling used, along with the high degree of automation allow for advantages in processing. The molds are then sent through a high- precision tunnel furnace for the de-burning process. In the furnace the molds are degreased and sintered to create the strong, durable zirconia ceramic pieces. (Sentence involving high safety factor).

02

Polishing and Grinding Process:

To be polished the components are sent through a combination of grinding stone and polishing powder. The centrifuge grinder rotates at a high speed to polish the product to the customer’s desired requirements. The high efficiency drum grinder allows for top quality polishing. The zirconia ceramic components are held with a clamping fixture on a surface grinder and grinded down to the length required by the customer.

03

Flattening and Cleaning Process:

Flattening and Cleaning Process:  The components are then fixed with a triangle jig and put into a plane grinder to be processed to the length required by the customer. After being grinded to the correct length the components are put through an ultrasonic cleaning machine to ensure a high safety factor.

04

Appearance Inspection and Quality Control:

The final step in the process is an appearance inspection. Each component is examined under a microscope for any imperfections. (Once the cartridge is deemed safe, it is ready to be assembled.)

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